Vacuum El System
Solutions

Comprehensive Manufacturing Solutions

Three capabilities delivered under one roof from our 25 000 m² facility in Yambol, Bulgaria: sheet metal fabrication including welding and coating, machining, and final assembly.

Vacuum El System shop floor
Sheet metal product manufactured to customer requirements
01

Sheet Metal Fabrication

Precision sheet metal fabrication services strictly following your drawings and requirements, with a high emphasis on quality and manufacturing efficiency. Machine enclosures, cabinets, panels, frames, structures, furniture and many more, we are capable of delivering essential parts or finished products to meet your needs.

Cutting, forming, welding and powder coating all sit inside this capability, so a part is cut, bent, welded, coated and inspected without leaving our site. Our high-end equipment enables us to be efficient for medium and large series of parts.

Batch size
50–1000+ pcs
Part size
up to 3000 mm
Materials
steel, stainless, aluminium
Explore Sheet metal fabrication
CNC machining of a precision component
02

Machining

Machining of stainless steel and aluminium parts as well as welded assemblies is an integral part of our DNA. With top-of-the-line 5-axis machines and extensive experience you can trust us to deliver precision and excellence.

From small, intricate components to large, heavy-duty parts, we have the capacity and experience to deliver milling and turning solutions for your project.

Batch size
20–500 pcs
Part size
D-750 × H-1000 mm
Materials
stainless, aluminium
Explore Machining
Assembly of manufactured products
03

Assembly

Our assembly service offers a seamless integration of our in-house produced components with the necessary purchased components to create a finished product that meets your exact specifications and performance requirements.

Components
up to 200 pcs
Type
mechanical
Clean room
ISO 6
Explore Assembly
At a glance

What fits in each capability

The screening numbers, in one place. If your part sits outside a row, ask anyway — the limits below are what we run routinely, not what is physically possible.

Sheet metal fabricationMachiningAssembly
Batch size50 to 1000+ pcs20 to 500 pcsSeries and one-off
Part envelopeup to 3000 mmD-750 × H-1000 mmup to 200 components
Materialssteel, stainless, aluminiumstainless, aluminiumin-house and sourced parts
Tolerancesheet metal standardup to ±0.01 mmto drawing
Cutting12 kW fiber laser, punching, waterjet
Formingpress brakes, 4-roll bending, 400 t press
WeldingTIG, MAG, laser — manual and robotic
Surface finishpowder coating to 4100 × 1600 × 2500 mmdeburring, grinding
Clean roomISO 6
Measurement and testinghelium and water-pressure leak testingCMMfunctional and leak testing

Certified to ISO 9001:2015 and ISO 14001:2015. Helium leak testing down to 10⁻¹⁰ mbar·l/s.

Technology

Machine park

We reinvest continuously in production technology. These are the highlights — the full list runs to twenty-one processes.

See the full machine park
Laser cutting

Laser Cutting

  • Bystronic ByStar Fiber 12 kW
  • Mazak Optiplex
Bending

Bending

  • Bystronic Xpert 150, laser angle measurement
  • Safan Darley 4100/200
Robotic welding

Robotic Welding

  • Panasonic Tawers robotic cell, MIG/MAG and TIG
CNC turning

Turning

  • Mazak QTS250 CNC lathes
  • Doosan Puma 4100 CNC lathes
5-axis machining

Machining

  • Mazak Integrex i500-V, 5-axis
  • Mazak Variaxis, 5-axis
  • Haas VF6-SS, 5-axis
Powder coating

Powder Coating

  • 2 × powder coating systems
  • up to 4100 × 1600 × 2500 mm, 800 kg
CMM measurement

Measurement

  • Hexagon DEA Global CMM
  • Romer Absolute Arm
Helium leak testing

Testing

  • Pfeiffer Vacuum helium leak tester
  • Water-pressure testing
Before you send a drawing

Questions we get asked first

If yours is not here, ask — a specific answer is usually a one-line reply.

What batch sizes do you run?

Sheet metal fabrication runs from 50 to 1000+ pieces per batch and machining from 20 to 500. We are set up for medium and large series rather than prototypes, and a new part is normally scaled in gradually: samples first, then serial production once you have approved them.

What is the largest part you can make?

Fabricated parts up to 3000 mm. Machined parts up to D-750 × H-1000 mm. Powder coating takes parts up to 4100 × 1600 × 2500 mm and 800 kg. Assemblies run to around 200 components, including the parts we source on your behalf.

Which materials do you work in?

Steel, stainless steel and aluminium through cutting, forming, welding and coating. Machining is mainly stainless steel and aluminium.

Which certifications do you hold?

ISO 9001:2015 (certificate 44 100 080452) and ISO 14001:2015 (certificate 44 104 08 0452), both issued by TÜV NORD CERT GmbH under DAkkS accreditation. The certified scope covers manufacture of sheet metal parts, welded subassemblies for OEMs and precise machined parts, plus design, manufacture and service of vacuum equipment. Both PDFs are downloadable from our company page. For sensitive work we also have an ISO 6 clean room and helium leak testing down to 10⁻¹⁰ mbar·l/s.

Do you do everything in-house, or subcontract?

In-house. Twenty-one processes sit on one 25 000 m² site in Yambol — cutting, forming, welding, machining, surface treatment, assembly, measurement and testing. That is the reason to use us: one supplier instead of five, and one person to call when a drawing changes.

Where do you deliver, and how long does it take?

We produce in Yambol, Bulgaria and deliver across the EU, typically in 5 to 7 days. Shipments between EU member states need no customs clearance.

How does a new part get started?

Four steps. We assess what you are trying to source and where the current supply hurts; we quote a specific part or group of parts; we produce samples and wait for your quality approval; then we scale into serial production.

Free download · PDF

Supplier Onboarding Package

Everything your sourcing and engineering team needs to evaluate us as a supplier, in one document.

  • Full technical capabilities per process
  • Complete machine list with makes and working envelopes
  • Materials, batch sizes and part size ranges
  • Quality system, certifications and inspection approach
  • Onboarding steps, lead times and logistics from Bulgaria

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