Vacuum El System
01

Sheet Metal Fabrication

Cutting, forming, welding and coating under one roof, strictly following your drawings and requirements. Machine enclosures, cabinets, panels, frames, structures and many more, delivered as finished or semi-finished products.

Sheet metal product manufactured to customer requirements
Batch size
50 to 1000+ pcs
Part size
up to 3000 mm
Materials
steel, stainless, aluminium
Process

How the work runs

We produce products of various sizes, from small parts and boxes to large frames and welded structures. Our high-end equipment enables us to be efficient for medium and large series of parts.

  1. 01

    Cutting

    Fiber laser, punching and waterjet, nested for material yield.

  2. 02

    Deburring

    Dedicated stainless and mild steel deburring stations.

  3. 03

    Forming

    Press brakes with laser angle measurement, rolling and stamping.

  4. 04

    Joining and finishing

    Welding, stud welding and riveting, then blasting and powder coating.

Technology

Equipment for this process

Full machine park

Laser Cutting

Bystronic ByStar Fiber 12 kW · Mazak Optiplex

Punching

Amada EMZ 3612

Waterjet

CMS Idroline S

Bending

Bystronic Xpert 150 · Safan Darley 4100/200 · Ermaksan DNC 150

Rolling

MG M 2010 B, 4-roll plate bending

Stamping

400 ton and 200 ton hydraulic presses

Welding

Robotic MAG cells · laser welding · TIG and MAG stations

Coating

Powder booth and curing oven · blasting cabinet

Deburring

SCM 4-station stainless · SCM 3-station mild steel

Leak Testing

Helium and water-pressure leak testing of welded tanks and vessels

Welding robot welding a sheet metal part
Included process

Welding

From robotic welding for efficiency and consistency, to laser welding for intricate work, and manual welding for customised solutions, we provide a wide range of welding techniques to meet your specific needs.

We specialise in steel and stainless steel, and control distortion on large frames so that machined and mating features stay within tolerance.

Welded tanks and vessels are leak tested in house, with helium or water pressure, before they leave the plant.

Welding
TIG, MAG, laser
Process
manual, robotic
Materials
steel, stainless, aluminium
Powder coating and finishing
Included process

Coating & Finishing

In-house powder coating, grinding and blasting give every part a durable, corrosion-resistant surface. Two-layer coating processes are available where a premium finish is part of your product branding.

Because coating is under our own roof, surface quality is controlled on the same site as cutting, forming and welding, and there is no extra logistics step in your lead time.

Coating
powder, 1 to 2 layer
Preparation
grinding, blasting
Finish
premium, OEM-grade
Typical work

What we make this way

  • Machine enclosures and guardings
  • Industrial and 19″ control cabinets
  • Equipment frames and structures
  • Fuel and oil tanks
  • Panels, covers and brackets
  • Metal furniture
  • Welded and leak-tested tanks
  • Powder-coated enclosures in customer RAL colours
Before you send a drawing

Sheet metal questions

The things buyers ask before the first RFQ.

How large a part can you fabricate?

Up to 3000 mm. Cutting is on a Bystronic ByStar Fiber 12 kW laser and a Mazak Optiplex, with punching on an Amada EMZ 3612 and waterjet on a CMS Idroline S for what the laser cannot take.

Do you weld and coat in the same flow?

Yes, and that is the point of the capability. A part is cut, deburred, formed, welded, blasted and powder coated without leaving the site. Welding is TIG, MAG and laser, manual or in robotic cells; coating is one or two layers, on parts up to 4100 × 1600 × 2500 mm and 800 kg.

What batch sizes suit this line?

50 to 1000+ pieces. The equipment is chosen for medium and large series — nesting for material yield, robotic welding for repeatability — so cost per part falls as the series grows.

Can you leak-test welded tanks and enclosures?

Yes. Welded tanks and vessels are tested by helium and by water pressure. We already run 150 to 1000 L fuel tanks this way, each one leak-tested before it ships.

Can you control distortion on large welded frames?

That is most of the skill on big structures. We specialise in steel and stainless and control distortion so that machined and mating features stay within tolerance after welding — which matters when the frame goes on to be machined, or has to mate with a subassembly built somewhere else.

Need this for your product?

Send a drawing and target volume. We will come back with an assessment and a quote.