Client Background

A leading semiconductor equipment manufacturer partnered with Vacuum EL System to fabricate industrial cabinets that serve as critical enclosures for abatement systems in semiconductor fabrication plants. These cabinets provide the necessary structural housing for specialized equipment, ensuring safe and efficient operation in demanding industrial environments.

Our Solution

Vacuum EL System manufactures high-quality industrial cabinets using advanced sheet metal fabrication, welding, and powder coating processes. The cabinets are designed for precision assembly and are delivered as fully fabricated enclosures, ready for the client to integrate with their specialized equipment.

With strict adherence to industry standards, our production ensures dimensional accuracy, durability, and corrosion resistance, meeting the exacting requirements of semiconductor fabs.

Key Achievements

• High-Volume Production: Over 1,000 cabinets manufactured annually with consistent quality.

• Comprehensive Fabrication Expertise: Precision sheet metal processing, welding, and powder coating for durability and aesthetics.

• Scalability & Efficiency: Streamlined production ensures on-time delivery and the ability to scale output based on demand.

• Industry Compliance: Cabinets meet strict semiconductor industry specifications for structural integrity and finish quality.

Why Vacuum EL System?

With expertise in precision sheet metal fabrication and industrial enclosure manufacturing, Vacuum EL System provides reliable, scalable, and high-quality solutions for semiconductor applications. Our commitment to automation, efficiency, and quality control makes us a trusted partner for high-volume production.

Client Background

A global leader in semiconductor equipment manufacturing partnered with Vacuum EL System to produce high-precision equipment frames for their advanced wafer processing machines. These frames serve as the structural foundation for multi-module semiconductor manufacturing systems, supporting wafer processing chambers and integrating seamlessly with the central vacuum processing unit.

Our Solution

Vacuum EL System manufactures highly complex equipment frames, combining welded steel tubes and profiles with stainless steel trays and panels. Each frame is precisely fabricated, welded, and powder-coated to meet strict semiconductor industry requirements for durability and dimensional accuracy.

The final assembly consists of over 200 individual parts and purchased components, with a total weight exceeding 250kg. Given the critical role of these frames in high-precision semiconductor manufacturing, each unit undergoes rigorous quality control and dimensional verification to ensure flawless integration with the client’s system.

Key Achievements

• Annual Production Volume: Over 150 units delivered with consistent precision and reliability.

• Advanced Fabrication Expertise: Complex multi-material assembly, including welded steel, stainless steel panels, and powder coating.

• Tight Tolerances: Ensured high dimensional accuracy for seamless integration with vacuum processing chambers.

• Scalability & Reliability: Optimized production workflow to meet increasing demand while maintaining high quality.

Why Vacuum EL System?

With deep expertise in precision fabrication, welding, and assembly, Vacuum EL System is a trusted partner for high-complexity industrial components. Our automated processes, stringent quality control, and commitment to excellence ensure reliable and scalable manufacturing solutions for the semiconductor industry.

Client Background

A leading German manufacturer of specialized industrial diesel generators partnered with Vacuum El System to fabricate high-quality enclosures, fuel tanks, and accessories for their power systems. The client required a reliable supplier capable of delivering precision-welded, leak-proof fuel tanks and complex generator housings with consistent quality and efficient production scaling.

Our Solution

Vacuum El System manufactures:

• Custom-engineered diesel fuel tanks (capacities from 150L to 1000L) using high-grade sheet metal and robotic welding to ensure a 100% leak-proof structure. Each tank undergoes rigorous leak testing to meet industry standards.

• Full generator housings, including doors, panels, and mechanical accessories, fabricated from precision sheet metal and assembled to ensure structural integrity and seamless integration with the generator system.

Our comprehensive manufacturing process ensures both the fuel tanks and housings meet the client’s aesthetic and functional requirements, while maintaining consistent quality and on-time delivery.

Key Achievements

• Production Volume: Over 500 fuel tanks and complete generator housings delivered annually.

• Precision Manufacturing: Robotic welding guarantees structural integrity and leak-free performance.

• Comprehensive Fabrication: Full assembly of doors, panels, and accessories with dimensional accuracy.

• Scalable Production: Advanced capabilities enable us to scale output to meet growing demand while ensuring on-time delivery.

Why Vacuum El System?

With expertise in precision sheet metal fabrication, welding, and assembly, Vacuum El System delivers turnkey manufacturing solutions for industrial applications. Our commitment to quality, automation, and efficiency makes us the preferred partner for manufacturers seeking reliable and scalable production solutions in the EU.

🔹 Looking for a trusted manufacturing partner? Get in touch to discuss your project needs!

Client Background

A global leader in the vacuum industry partnered with Vacuum EL System to manufacture high-precision housings for their helium leak detectors. These housings play a critical role in protecting sensitive vacuum detection equipment, requiring exceptional surface finish quality, dimensional accuracy, and durability.

Given the high-performance nature of helium leak detectors, the client needed a reliable manufacturing partner capable of delivering consistent quality at scale, while maintaining strict adherence to on-time delivery schedules.

Our Solution

Vacuum EL System fabricates compact yet highly durable housings (approximately 500x350x450mm) using advanced sheet metal processing. Each unit undergoes a two-step powder coating process, ensuring a smooth, high-quality finish that meets the client’s stringent aesthetic and functional requirements.

With our highly controlled production process, we ensure stable quality across every unit, enabling seamless integration into the client’s product line. Additionally, we manufacture other similar components for this client, reinforcing our role as a trusted long-term partner.

Key Achievements

• High-Volume Production: Over 1,000 housings manufactured annually, maintaining consistent quality.

• Premium Surface Finish: Two-layer powder coating process for an exceptional aesthetic and protective finish.

• Reliable Supply Chain: On-time delivery and stable quality, meeting the client’s strict production schedules.

• Long-Term Partnership: Continued production of multiple product lines for the client, demonstrating trust and reliability.

Why Vacuum EL System?

With expertise in precision sheet metal fabrication and high-quality finishing, Vacuum EL System delivers manufacturing excellence for high-tech applications. Our commitment to consistent quality, efficient production, and on-time delivery makes us the go-to partner for industry leaders in the vacuum sector.

Client Background

A leading semiconductor equipment manufacturer required a custom 19” rack-style control cabinet to house electrical and control equipment. Unlike standard cabinets, this solution needed to support heavy loads, maintain structural integrity, and meet specific operational requirements for use in demanding environments.

The client needed a flexible design approach, where multiple iterations would be tested and refined before reaching a production-ready solution.

Our Solution

Vacuum EL System worked closely with the client, developing and prototyping several cabinet variations to fine-tune structural strength, load capacity, and integration with control equipment. The design process included:

Engineering a reinforced frame to handle heavy loads without compromising stability.

Iterative prototyping to refine dimensions, material selection, and assembly methods.

Optimizing fabrication and finishing processes to ensure high durability and compliance with industry standards.

Scaling the final prototype into serial production, delivering a fully optimized cabinet that meets the client’s exact requirements.

Key Achievements

Custom heavy-duty 19” cabinet designed for extreme load-bearing capacity.

Successful prototyping leading to a scalable production model.

Optimized manufacturing process ensuring structural integrity and seamless equipment integration.

Reliable and repeatable production, ensuring consistent quality and on-time delivery.

Why Vacuum EL System?

With expertise in customized industrial enclosures, precision fabrication, and prototype-to-production scalability, Vacuum EL System delivers highly engineered solutions for complex manufacturing needs.

Need a custom heavy-duty control cabinet? Contact us today to discuss your project!

Client Background

A leading semiconductor equipment manufacturer partnered with Vacuum El System to produce high-precision combustion and vacuum chambers used in advanced semiconductor processing. These chambers are essential components in critical manufacturing processes, requiring strict tolerances, flawless surface finishes, and high durability. Given the demanding nature of semiconductor fabrication, the client needed a trusted manufacturing partner capable of delivering consistent quality at scale while ensuring compliance with vacuum integrity and industry standards.

Our Solution

Vacuum El System manufactures a diverse range of combustion and vacuum chambers, with over 20 variations in serial production, and annual volumes ranging from 50 to 200 units per model.

Each chamber undergoes a meticulous fabrication process, including:

• Precision sheet metal processing and welding to achieve tight tolerances required for semiconductor applications.

• High-quality surface finishing to meet both functional and aesthetic requirements.

• Vacuum leak testing to ensure every unit meets leak-tight performance standards.

• Scalable production capabilities, allowing for seamless adjustments in order volumes based on client demand.

By implementing rigorous quality control measures, we ensure that each chamber maintains dimensional accuracy, structural integrity, and visual perfection, aligning with the semiconductor industry's high-performance expectations.

Key Achievements

• Serial production of over 20 chamber designs, with a total output of hundreds of units annually.

• Tight tolerances and high-quality finishes for both performance and visual appeal.

• 100% vacuum leak testing to guarantee chamber integrity.

• Flexible and scalable manufacturing to accommodate varying production demands.

Why Vacuum El System?

With expertise in precision sheet metal fabrication, welding, and quality-controlled assembly, Vacuum El System delivers reliable, high-performance solutions for semiconductor applications. Our commitment to precision, automation, and on-time delivery makes us a trusted partner for industry leaders requiring complex, high-specification components.