Case studies
Six programmes we run in serial production for OEMs in semiconductor equipment, machine tools, machinery and data centre infrastructure.
- Industry
- Precision Machine Tools
- Client
- German OEM
Precision Fabrication of 5-Axis Machining Center Housings
Client background
A leading German manufacturer of 5-axis machining centers partnered with Vacuum El System to produce large machine housings (guardings) with high-precision welding, assembly, and surface finishing to meet premium industry standards.
Our solution
We manufacture the entire housing using precision sheet metal fabrication and welding, ensuring dimensional accuracy for seamless integration. The housing includes sliding doors, polycarbonate panels, rails, and electrical motors, all assembled for delivery as a semi-finished product, ready for the client's in-house final assembly.
Key achievements
- High dimensional accuracy for seamless integration.
- Comprehensive assembly of mechanical components and protective panels.
- Premium surface finish aligned with the client's high-end branding.
- Reliable production with consistent on-time delivery.
- Industry
- Semiconductor Equipment
- Volume
- 1 000+ units / year
Industrial Cabinets for Semiconductor Abatement Systems
Client background
A leading semiconductor equipment manufacturer partnered with Vacuum El System to produce industrial cabinets that house specialized equipment in semiconductor fabs, ensuring safe and efficient operation.
Our solution
We manufacture high-quality cabinets using sheet metal fabrication, welding, and powder coating for dimensional accuracy, durability, and corrosion resistance. Each unit is delivered as a fully fabricated enclosure, ready for the client's equipment integration.
Key achievements
- 1,000+ cabinets per year with consistent quality and on-time delivery.
- Precision fabrication with durable and aesthetic finishes.
- Scalable production to meet growing demand.
- Industry-compliant for structural integrity and finish quality.
- Industry
- Semiconductor Equipment
- Per unit
- 250 kg · 200+ parts
Equipment Frames for Semiconductor Manufacturing
Client background
A global leader in semiconductor equipment manufacturing partnered with Vacuum El System to produce high-precision frames for wafer processing machines. These frames provide structural support and integrate with the central vacuum processing unit.
Our solution
We fabricate complex frames using welded steel tubes, stainless steel trays, and panels, finished with powder coating. Each frame, weighing over 250 kg and consisting of 200+ components, is rigorously tested to meet tight tolerances and ensure seamless system integration.
Key achievements
- 150+ units per year with consistent quality and reliability.
- Multi-material assembly with precise welding and powder coating.
- High dimensional accuracy for vacuum chamber integration.
- Scalable production to meet growing demand.
- Industry
- Machinery
- Tank range
- 150–1000 L
Generator Housings and Fuel Tanks
Client background
A German industrial generator manufacturer partnered with Vacuum El System to produce high-quality enclosures, fuel tanks, and accessories with consistent quality and on-time delivery.
Our solution
Fuel tanks (150 L–1000 L) using robotic welding for a 100% leak-proof structure, with each unit undergoing rigorous leak testing.
Complete housings, including doors, panels, and mechanical accessories, fabricated from precision sheet metal and assembled to ensure structural integrity and seamless integration.
Key achievements
- 500+ units per year, including fuel tanks and full housings.
- Robotic welding ensures leak-free performance.
- Dimensional accuracy and premium surface finish.
- Scalable production with reliable on-time delivery.
- Industry
- Machinery · Vacuum
- Size
- 500 × 350 × 450 mm
Helium Leak Detector Housings
Client background
A global vacuum industry leader partnered with Vacuum El System to produce high-precision housings for helium leak detectors, requiring exceptional surface finish, dimensional accuracy, and durability.
Our solution
We manufacture compact housings (approx. 500 × 350 × 450 mm) using sheet metal processing and a two-step powder coating process for a smooth, high-quality finish. Our controlled production ensures consistent quality and seamless integration into the client's product line.
Key achievements
- 1,000+ units per year with stable quality and on-time delivery.
- Premium surface finish using a two-layer coating process.
- Reliable supply chain supporting the client's production schedules.
- Industry
- Data Center
- Scope
- Design & prototyping
Design & Prototyping of a Heavy-Duty 19″ Control Cabinet
Client background
A semiconductor equipment manufacturer required a custom 19″ rack-style control cabinet capable of supporting heavy loads while meeting specific operational requirements.
Our solution
Vacuum El System collaborated with the client to develop and iterate multiple prototypes, refining the design to achieve an optimized production-ready version. The cabinet was engineered for structural strength, durability, and precise integration with control equipment.
Key achievements
- Custom heavy-duty 19″ cabinet designed for high-load capacity.
- Multiple prototyping phases leading to a scalable production model.
- Precision fabrication ensuring durability and seamless equipment integration.
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